Customer needed to enhance the automation of building management systems, ease of COVID related measures pushed the project forward, but Special Military Operation brought in new challenges.
Key Challenges
- Ensuring atmospheric pressure difference between clean zones of different categories
- Accounting for energy consumption by the enterprise.
- Equipment management and system dispatching, collection of trends and data for technical maintenance and repairs
- Implementation of dispatching system
- Development of documentation
Implemented our solution
- The customer had several systems in scope:
- Heat supply for administration, production buildings and product warehouse;
- Power supply metering;
- Wastewater disposal;
- Water treatment;
- Ventilation for administration, production and product warehouse;
- Refrigeration;
- Dispatching;
- Customer had the solution designed based on Siemens components. Thus, throughout the project, we:
- Redesigned to Unitronics and MasterSCADA 4D to overcome the restrictions;
- Planned the implementation in compliance with the Factory maintenance general schedule;
- Decommissioned current equipment, installed and tested replacement as per design;
- Delivered system by system with payment after the acceptance certificate for each;
- Implemented of new SCADA system with trainings for customer's staff;
Products and technologies
Unitronics controllers and Equipment
- MasterSCADA 4D
Results
- In just 2 years, we automated 10 Factory systems, 400 controllers, more than 10 000 sensors, and 40 automation racks